Castrol — Lubecon Advanced System Controller Manual

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*Last updated – 15th Nov 2022

The Castrol LubeCon Advanced System Controller (ASC) is a multi-channel processor designed for automated, precision lubrication of conveyor systems, offering millisecond-level timing for lubricant delivery. It supports flexible "Run Modes," including timer and machine-count intervals, along with password protection and automated restart capabilities for enhanced operation. For detailed installation and setup instructions, consult the Webflow user manual Automated Conveyor Oil Controllers - LubeCon USA

Pressure Adjustment: If the "shot" isn't reaching the chain, adjust the regulator on top of the central pumping station to increase system pressure.

Setup: Detailed instructions on "push-to-connect" wiring and PLC interfacing for streamlined integration.

Castrol Technical Support [insert phone number] [insert email]

Weekly (Supervisor)

  • [ ] Perform one Manual Test Cycle (Hold START > Run > Verify pressure hits P-04 low limit).
  • [ ] Check the vent plug on the controller enclosure is clear (prevents condensation).

Daily Operator Checks (Visual)

  • [ ] Controller display shows READY (not ALARM).
  • [ ] Green POWER LED is steady.
  • [ ] Reservoir grease level is above the red marker.

Dispensing: Lubricant is dispensed to individual lubricators, which can take several minutes as the system purges air from the delivery tubes.

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